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Fluxosealer's Induction Sealing Machine

Induction Sealing has been of great importance to the packaging industry where containers need to be ensured of being leak-proof. Every other product packed in plastic containers such as pharmaceuticals, food, agrochemicals, lubricants, etc. are now being induction sealed. It is a fast and an easy way to ensure that your product is safe from contamination and duplication. Earlier conventional bore seals were used in order to seal containers but the doubt remains whether this kind of seal really protect the product that we use. Cases of spillage and contamination of the product led to finding an alternative and hence the induction seal concept popularized. Being a fast and secure method of heat sealing an aluminum foil laminated with a compatible polymer, this concept is ever growing in the packaging market as an advanced and safe sealing method.
Induction Cap Sealing Machine

Induction Cap Sealing Machine

Item Code: Brezo-P

The Arshad Fluxosealer™ BREZO P is a manual induction cap sealing machine that is used for laboratory and/or low production volumes. This machine consists of a hand held induction sealing head placed over the capped bottle. The Machine starts sealing upon activation by a switch. The sealing time is preset using the Timer on the machine panel.


Induction Sealer Control Panel

Input Voltage: 230 Volts AC, Single Phase 50 Hertz. 7 Amperes.

Sealing Speeds: 4 – 6 bottles per minute.

Neck Diameters: 20mm - 83mm.

MOC: Mild Steel Powder Coated Enclosure.

Max. Power Consumption: 300 Watts.

Footprint Dimensions: 400mm x 400mm x 200mm (lxbxh).

Note: Design and Specifications are subjected to change without prior notice.





Induction Cap Sealing Machine

Induction Cap Sealing Machine

Item Code: Brezo-A

The Arshad Fluxosealer™ BREZO A is a low speed air cooled online induction cap sealing machine used on a continuous production filling and capping line. This machine consists of an induction sealing head unit placed over the line conveyor. The Machine seals the bottle as it passes under the sealing head by a non contact electromagnetic heating process. The heating is controlled by the interface located on its control panel and is preset as per the line speed and bottle diameter. The sealing head unit height is adjustable to accommodate the passage of the bottle.

Induction Sealer Control Panel

Input Voltage: 230 Volts AC, Single Phase 50 Hertz. 15 Amperes.

Sealing Speeds: 30 feet per minute.

Neck Diameters: 20mm - 53mm.

Adjustable Height of Sealing Head: 0 - 300mm.

MOC: Stainless Steel 304 Enclosure.

Max. Power Consumption: 600 Watts.

Footprint Dimensions: 800mm x 800mm x 1500mm (lxbxh).

Safety Interlocks

No foil detection system: If the foil is absent in the bottle cap, an audio visual alarm gets activated.

Auto ON/OFF System: If bottle is jammed/no bottle detected then machine stops sealing.

Note: Design and Specifications are subjected to change without prior notice.





Induction Cap Sealing Machine

Induction Cap Sealing Machine

Item Code: Aurae-II

The Arshad Fluxosealer™ AURAE II is a water cooled medium speed online induction cap sealing machine used on a continuous production filling and capping line. This machine consists of an induction sealing head unit placed over the line conveyor. The Machine seals the bottle as it passes under the sealing head by a non contact electromagnetic heating process. The heating is controlled by the interface located on its control panel and is preset as per the line speed and bottle diameter. The sealing head unit height is adjustable to accommodate the passage of the bottle.

Induction Sealer Control Panel

Input Voltage: 230 Volts AC, Single Phase 50 Hertz. 15 Amperes.

Sealing Speeds: 60 feet per minute.

Neck Diameters: 20mm - 83mm.

Adjustable Height of Sealing Head: 0 - 300mm.

MOC: Stainless Steel 304 Enclosure.

Max. Power Consumption: 1000 Watts.

Footprint Dimensions: 800mm x 800mm x 1500mm (lxbxh).

Safety Interlocks

No foil detection system: If the foil is absent in the bottle cap, an audio visual alarm gets activated.

Water Flow Switch: If the water is not flowing, then machine will stop sealing and an audio visual alarm gets activated.

Auto ON/OFF System: If bottle is jammed/no bottle detected then machine stops sealing.

Water Recirculation System

Water Tank Capacity: 12 litres of Demineralized water.

Water tank MOC: Stainless Steel 304.

Note: Design and Specifications are subjected to change without prior notice.





Induction Cap Sealing Machine

Induction Cap Sealing Machine

Item Code: Aurae-II-C

The Arshad Fluxosealer™ AURAE II C is a water cooled medium speed online induction cap sealing machine used on a continuous production filling and capping line. This machine consists of an induction sealing head unit placed over the line conveyor. The Machine seals the bottle as it passes under the sealing head by a non contact electromagnetic heating process. The heating is controlled by the interface located on its control panel and is preset as per the line speed and bottle diameter. The sealing head unit height is adjustable to accommodate the passage of the bottle.


Induction Sealer Control Panel

Input Voltage: 230 Volts AC, Single Phase 50 Hertz. 15 Amperes.

Sealing Speeds: 60 feet per minute.

Neck Diameters: 20mm - 83mm.

Adjustable Height of Sealing Head: 0 - 300mm.

MOC: Stainless Steel 304 Enclosure.

Max. Power Consumption: 1000 Watts.

Footprint Dimensions: 800mm x 800mm x 1500mm (lxbxh).


Safety Interlocks

No foil detection system: If the foil is absent in the bottle cap, an audio visual alarm gets activated.

Water Flow Switch: If the water is not flowing, then machine will stop sealing and an audio visual alarm gets activated.

Auto ON/OFF System: If bottle is jammed/no bottle in Conveyor then machine stops sealing.


Water Recirculation System

Water Tank Capacity: 12 litres of Demineralized water.

Water tank MOC: Stainless Steel 304.


Conveyor Specifications

Length: 1200mm.

Height: 850mm ±50mm.

Slat Width: 100mm.

Slat Type: Polyacetyl (Delrin).

Speeds: 0 - 50 feet per minute.

MOC: Stainless Steel 304 Enclosure.

Bottle Guides: Aluminum Guides.

Motor: ¼ HP AC Motor with gearbox.

Control: Variable Frequency Drive Motor Controller.

Footprint Dimensions: 1500mm x 400mm x 900mm (lxbxh).

Also available with SS 304 Slat Chain*.

Note: Design and Specifications are subjected to change without prior notice.





Induction Cap Sealing Machine

Induction Cap Sealing Machine

Item Code: Aurae-II-C-FLP

The Arshad Fluxosealer™ AURAE 3 is a water cooled high speed online induction cap sealing machine used on a continuous production filling and capping line. This machine consists of an induction sealing head unit placed over the line conveyor. The Machine seals the bottle as it passes under the sealing head by a non contact electromagnetic heating process. The heating is controlled by the interface located on its control panel and is preset as per the line speed and bottle diameter. The sealing head unit height is adjustable to accommodate the passage of the bottle. The FLP model includes a flameproof motor and air blower.

Induction Sealer Control Panel

Input Voltage: 230 Volts AC, Single Phase 50 Hertz. 15 Amperes.

Sealing Speeds: 80 feet per minute.

Neck Diameters: 20mm - 83mm & 83mm – 120mm.

Adjustable Height of Sealing Head: 0 - 300mm.

MOC: Stainless Steel 304 Enclosure.

Max. Power Consumption: 1500 Watts.

Footprint Dimensions: 1000mm x 1000mm x 1500mm (lxbxh).

Safety Interlocks

No foil detection system: If the foil is absent in the bottle cap, an audio visual alarm gets activated.

Water Flow Switch: If the water is not flowing, then machine will stop sealing and an audio visual alarm gets activated.

Auto ON/OFF System: If bottle is jammed/no bottle detected then machine stops sealing.

Water Recirculation System

Water Tank Capacity: 20 litres of Demineralized water.

Water tank MOC: Stainless Steel 304.

Air Blower Specifications

Motor: 1 HP Flame Proof AC Motor with Flow Switch.

Conveyor Specifications

Length: 1200mm

Height: 850mm ±50mm.

Slat Width: 100mm.

Slat Type: Polyacetyl (Delrin).

Speeds: 0 - 50 feet per minute.

MOC: Stainless Steel 304 Enclosure.

Bottle Guides: Aluminium Guides.

Motor: ¼ HP AC Motor with gearbox.

Control: Variable Frequency Drive Motor Controller.

Footprint Dimensions: 1500mm x 400mm x 900mm (lxbxh).

Also available with SS 304 Slat Chain*.

Note: Design and Specifications are subjected to change without prior notice.





Induction Cap Sealing Machine

Induction Cap Sealing Machine

Item Code: Aurae-III-C

The Arshad Fluxosealer™ AURAE III is a water cooled high speed online induction cap sealing machine used on a continuous production filling and capping line. This machine consists of an induction sealing head unit placed over the line conveyor. The Machine seals the bottle as it passes under the sealing head by a non contact electromagnetic heating process. The heating is controlled by the interface located on its control panel and is preset as per the line speed and bottle diameter. The sealing head unit height is adjustable to accommodate the passage of the bottle.

Induction Sealer Control Panel

Input Voltage: 230 Volts AC, Single Phase 50 Hertz. 15 Amperes.

Sealing Speeds: 80 feet per minute.

Neck Diameters: 20mm - 83mm & 83mm – 120mm.

Adjustable Height of Sealing Head: 0 - 300mm.

MOC: Stainless Steel 304 Enclosure.

Max. Power Consumption: 1500 Watts.

Footprint Dimensions: 1000mm x 1000mm x 1500mm (lxbxh).

Safety Interlocks

No foil detection system: If the foil is absent in the bottle cap, an audio visual alarm gets activated.

Water Flow Switch: If the water is not flowing, then machine will stop sealing and an audio visual alarm gets activated.

Auto ON/OFF System: If bottle is jammed/no bottle detected then machine stops sealing.

Water Recirculation System

Water Tank Capacity: 20 litres of Demineralized water.

Water tank MOC: Stainless Steel 304.

Conveyor Specifications

Length: 1200mm

Height: 850mm ±50mm.

Slat Width: 100mm.

Slat Type: Polyacetyl (Delrin).

Speeds: 0 - 50 feet per minute.

MOC: Stainless Steel 304 Enclosure.

Bottle Guides: Aluminium Guides.

Motor: ¼ HP AC Motor with gearbox.

Control: Variable Frequency Drive Motor Controller.

Footprint Dimensions: 1500mm x 400mm x 900mm (lxbxh).

Also available with SS 304 Slat Chain*.

Note: Design and Specifications are subjected to change without prior notice.





Autosafe PLC Unit

Autosafe PLC Unit

Stand Alone Modular Unit

This System can be incorporated with existing induction cap sealer on the line before the sealing process. It ensures that all requirements are met before the bottle gets induction sealed to achieve a perfect seal.

HMI/Touch Screen Interface

This interface reads out complete bottle count and error count with inbuild alarms and logs for production data logging and parameter settings.

Specifications

No Foil Detection System.

Sealed Bottles Detection.

Water Flow Detection System(for water cooled models only).

Auto On/Off System(Power Saving).

Bottled Counter Incorporated.

Audio Visual Alarm Included.

Enclosure: MS powder coated / SS 304(optional)*.

Safety InterlocksNo Foil Detection System

This system consists of sensors that detect the presence of an induction seal inside the cap. If the seal is absent, the system will indicate and alarm and signal the bottle rejection system to reject the bottle from the line on to a tray.

Water Flow Detection System

This system detects the flow of water required for cooling the machine. If the water flow is absent, the machine will immediately deactivate the sealing of the induction sealer and indicate an alarm.

Auto On/Off System

This is a power saving feature. When the first bottle enters into the induction sealer, the bottle sensor detects this and activates the sealing. The induction sealer keeps sealing all the bottles that enter under its sealing head. If no bottle enters after a preset time, the machine gets deactivated hence avoiding idling. This reduces overall power consumption.

Stalled Bottle Detection System

If a bottle gets stalled or starts to back up to the induction sealer due to an external stoppage of bottle line flow, this system will detect that the bottle is not moving and thus indicate an alarm and deactivates the sealing of the induction sealer.

Conveyor Stop System

This interlock detects the movement of your line conveyor. If your conveyor gets stopped due to any fault, the system will detect this and deactivate the sealing of the machine. This will also give off an audio visual alarm.

Low Power Detection System

This interlock is used to detect the power level of the machine. If the Power level falls below the set parameter, an audio visual alarm will get activated.

Plug and Play System

This makes it very easy to install the machine on your existing line. The operation of this system is very simple and easy.

Other Features

Safety Interlock Parameters will be controlled by the PLC System.

Bottle Counter Displayed on Screen of PLC.

All faults will be indicated by an Audio-Visual Alarm.

Note: Design and Specifications are subjected to change without prior notice.





 




Arshad Electronics Private Limited
Aslam Moolji (Director)
No. 305, Hammersmith Industrial Estate, Sitladevi Temple Road, Mahim West
Mumbai - 400016, Maharashtra, India



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